Coupling hydrothermal carbonization with anaerobic digestion: an evaluation based on energy recovery and hydrochar utilization

Document Type : Research Paper

Authors

1 Doctoral School of Environmental Sciences, University of Szeged, H-6724 Szeged, Dugonics ter 13, Hungary.

2 Gábor Dénes College, Fejér Lipót u. 70, 1119, Budapest, Hungary.

3 Department of Process Engineering, Faculty of Engineering, University of Szeged, H-6725 Szeged, Moszkvai krt. 9, Hungary.

Abstract

This work evaluates the effect of hydrothermal carbonization (HTC) as a pretreatment and post-treatment technique to anaerobic digestion (AD) of dairy sludge. HTC's effect on AD was evaluated based on energy recovery, nutrient transformation, and hydrochar utilization. The first approach was executed by performing HTC under a range of temperatures before mesophilic AD. HTC optimal pretreatment temperature was 210 °C for 30 min residence time. HTC pretreatment significantly increased the methane yield potential by 192%, the chemical oxygen demand removal by 18%, and the sludge biodegradability during AD by 30%. On the other hand, the application of HTC after AD (post-treatment) increased the total energy production, i.e., in addition to methane, a hydrochar with a caloric value of 10.2 MJ/kg was also obtained. Moreover, HTC post-treatment improved the steam gasification performance of the AD digestate. From the fertilizer quality point of view, HTC implementation generally boosted the concentrations of macro, micro, and secondary nutrients, suggesting its suitability for use as a liquid fertilizer. Overall, the findings of the present study indicate that if bioenergy production were the main target, HTC post-treatment following AD would lead to the most promising outcomes.

Graphical Abstract

Coupling hydrothermal carbonization with anaerobic digestion: an evaluation based on energy recovery and hydrochar utilization

Highlights

  • Coupling hydrothermal carbonization (HTC) pretreatment with anaerobic digestion (AD) increased methane production by 192%.
  • HTC improved fuel quality and sludge biodegradability of dairy sludge.
  • A positive net energy of 4.28 kWh/kgsludge was obtained by HTC pretreatment.
  • HTC post-treatment to AD resulted in higher net energy gain (5.2 kWh/kgsludge).
  • HTC post-treatment improved steam gasification performance of AD digestate.

Keywords


  1. Al Ramahi, M., Keszthelyi-Szabó, G., Beszédes, S., 2020. Improving biogas production performance of dairyactivated sludge via ultrasound disruption priorto microwave disintegration. Water Sci. Technol. 81(6), 1231-1241.
  2. Aragón-Briceño, C., Ross, A.B., Camargo-Valero, M.A., 2017. Evaluation and comparison of product yields and bio-methane potential in sewage digestate following hydrothermal treatment. Appl. Energy. 208, 1357-1369.
  3. Atallah, E., Zeaiter, J., Ahmad, M.N., Kwapinska, M., Leahy, J.J., Kwapinski, W., 2020. The effect of temperature, residence time, and water-sludge ratio on hydrothermal carbonization of DAF dairy sludge. J. Environ. Chem. Eng. 8(1), 103599.
  4. Benavente, V., Calabuig, E., Fullana, A., 2015. Upgrading of moist agro-industrial wastes by hydrothermal carbonization. J. Anal. Appl. Pyrolysis. 113, 89-98.
  5. Benedetti, V., Patuzzi, F., Baratieri, M., 2018. Characterization of char from biomass gasification and its similarities with activated carbon in adsorption applications. Appl. Energy. 227, 92-99.
  6. Cao, J., Xiao, G., Xu, X., Shen, D., Jin, B., 2013. Study on carbonization of lignin by TG-FTIR and high-temperature carbonization reactor. Fuel Process. Technol. 106, 41-47.
  7. Danso-Boateng, E., Shama, G., Wheatley, A.D., Martin, S.J., Holdich, R.G., 2015. Hydrothermal carbonisation of sewage sludge: effect of process conditions on product characteristics and methane production. Bioresour. Technol. 177, 318-327.
  8. Domínguez, A., Menéndez, J.A., Pis, J.J., 2006. Hydrogen rich fuel gas production from the pyrolysis of wet sewage sludge at high temperature. J. Anal. Appl. Pyrolysis. 77(2), 127-132.
  9. Escala, M., Zumbu, T., Koller, C., Junge, R., Krebs, R., 2013. Hydrothermal carbonization as an energy-efficient alternative to established drying technologies for sewage sludge: a feasibility study on a laboratory scale. Energy fuels. 27(1), 454-460.
  10. Feng, Y., Yu, T., Chen, D., Xu, G., Wan, L., Zhang, Q., Hu, Y., 2018. Effect of hydrothermal treatment on the steam gasification behavior of sewage sludge: reactivity and nitrogen Emission. Energy Fuels. 32(1), 581-587.
  11. Funke, A., Ziegler, F., 2010. Hydrothermal carbonization of biomass: a summary and discussion of chemical mechanisms for process engineering. Biofuels, Bioprod. Biorefin. 4(2), 160-177.
  12. Gai, C., Guo, Y., Liu, T., Peng, N., Liu, Z., 2016. Hydrogen-rich gas production by steam gasification of hydrochar derived from sewage sludge. Int. J. Hydrogen Energy. 41(5), 3363-3372.
  13. Gao, Y., Liu, Y., Zhu, G., Xu, J., Yuan, Q., Zhu, Y., Sarma, J., Wang, Y., Wang, J., Ji, L., 2018. Microwave-assisted hydrothermal carbonization of dairy manure: chemical and structural properties of the products. Energy. 165, 662-672.
  14. Gao, Y., Wang, X.H., Yang, H.P., Chen, H.P., 2012. Characterization of products from hydrothermal treatments of cellulose. Energy. 42(1), 457-465.
  15. Ghanim, B.M., Pandey, D.S., Kwapinski, W., Leahy, J.J., 2016. Hydrothermal carbonisation of poultry litter: effects of treatment temperature and residence time on yields and chemical properties of hydrochars. Bioresour. Technol. 216, 373-380.
  16. He, C., Giannis, A., Wang, J.Y., 2013. Conversion of sewage sludge to clean solid fuel using hydrothermal carbonization: hydrochar fuel characteristics and combustion behavior. Appl. Energy. 111, 257-266.
  17. Hu, M., Guo, D., Ma, C., Hu, Z., Zhang, B., Xiao, B., Luo, S., Wang, J., 2015. Hydrogen-rich gas production by the gasification of wet MSW (municipal solid waste) coupled with carbon dioxide capture. Energy. 90, 857-863.
  18. Jin, H., Yan, D., Zhu, N., Zhang, S., Zheng, M., 2019. Immobilization of metal(loid)s in hydrochars produced from digested swine and dairy manures. Waste Manage. 88, 10-20.
  19. Klaas, M., Greenhalf, C., Ferrante, L., Briens, C., Berruti, F., 2015. Optimisation of hydrogen production by steam reforming of chars derived from lumber and agricultural residues. Int. J. Hydrogen Energy. 40(9), 3642-3647.
  20. Kumar, S., Kothari, U., Kong, L., Lee, Y.Y., Gupta, R.B., 2011. Hydrothermal pretreatment of switchgrass and corn stover for production of ethanol and carbon microspheres. Biomass Bioenergy. 35(2), 956-968.
  21. Li, M., Li, W., Liu, S., 2011. Hydrothermal synthesis, characterization, and KOH activation of carbon spheres from glucose. Carbohydr. Res. 346(8), 999-1004.
  22. Liang, M., Zhang, K., Lei, P., Wang, B., Shu, C.M., Li, B., 2020. Fuel properties and combustion kinetics of hydrochar derived from co-hydrothermal carbonization of tobacco residues and graphene oxide. Biomass Convers. Biorefin. 10(1), 189-201.
  23. Liu, Z., Quek, A., Kent Hoekman, S.K., Balasubramanian, R., 2013. Production of solid biochar fuel from waste biomass by hydrothermal carbonization. Fuel. 103, 943-949.
  24. Mau, V., Gross, A., 2018. Energy conversion and gas emissions from production and combustion of poultry-litter-derived hydrochar and biochar. Appl. Energy. 213, 510-519.
  25. Mau, V., Quance, J., Posmanik, R., Gross, A., 2016. Phases’ characteristics of poultry litter hydrothermal carbonization under a range of process parameters. Bioresour. Technol. 219, 632-642.
  26. Mursito, A.T., Hirajima, T., Sasaki, K., 2010. Upgrading and dewatering of raw tropical peat by hydrothermal treatment. Fuel. 89(3), 635-641.
  27. Nuchdang, S., Frigon, J.C., Roy, C., Pilon, G., Phalakornkule, C., Guiot, S.R., 2018. Hydrothermal post-treatment of digestate to maximize the methane yield from the anaerobic digestion of microalgae. Waste Manage. 71, 683-688.
  28. Oster, J.D., 1994. Irrigation with poor quality water. Agric. Water Manage. 25(3), 271-297.
  29. Owsianiaki, M., Brookd, J., Renz, M., Laurent, A., 2018. Evaluating climate change mitigation potential of hydrochars: compounding insights from three different indicators. Gcb Bioenergy. 10(4), 230-245.
  30. Pauline, A.L., Joseph, K., 2020. Hydrothermal carbonization of organic wastes to carbonaceous solid fuel-a review of mechanisms and process parameters. Fuel. 279, 118472.
  31. Pecchi, M., Baratieri, M., 2019. Coupling anaerobic digestion with gasification, pyrolysis or hydrothermal carbonization: a review. Renew. Sust. Energy Rew. 105, 462-475.
  32. Qiao, W., Yan, X., Ye, J., Sun, Y., Wang, W., Zhang, Z., 2011. Evaluation of biogas production from different biomass wastes with/without hydrothermal pretreatment. Renewable Energy. 36(12), 3313-3318.
  33. Reza, M.T., Andert, J., Wirth, B., Busch, D., Pielert, J., Lynam, J.G., 2014. Hydrothermal carbonization of biomass for energy and crop production. Appl. Bioenergy. 1(1), 11-29.
  34. Reza, M.T., Lynam, J.G., Uddin, M.H., Coronella, C.J., 2013. Hydrothermal carbonization: fate of inorganics. Biomass Bioenergy. 49, 86-94.
  35. Savage, P.E., 1999. Organic chemical reactions in supercritical water. Chem. Rew. 99(2).
  36. Saw, W., McKinnon, H., Gilmour, I., Pang, S., 2012. Production of hydrogen-rich syngas from steam gasification of blend of biosolids and wood using a dual fluidised bed gasifier. Fuel. 93, 473-478.
  37. Sayed, S., van der Zanden, J., Wijffels, R., Lettinga, G., 1988. Anaerobic degradation of the various fractions of slaughterhouse wastewater. Biol. Wastes. 23(2), 117-142.
  38. Smith, A.M., Singh, S., Ross, A.B., 2016. Fate of inorganic material during hydrothermal carbonisation of biomass: influence of feedstock on combustion behaviour of hydrochar. Fuel. 169, 135-145.
  39. Spitzer, R.Y., Mau, V., Gross, A., 2018. Using hydrothermal carbonization for sustainable treatment and reuse of human excreta. J. Clean. Prod. 205, 955-963.
  40. Wachendorf, M., Richter, F., Fricke, T., Graß, R., Neff, R., 2009. Utilization of semi-natural grassland through integrated generation of solid fuel and biogas from biomass. I. effects of hydrothermal conditioning and mechanical dehydration on mass flows of organic and mineral plant compounds, and nutrient balances. 64(2), 132-143.
  41. Wang, T., Zhai, Y., Zhu, Y., Li, C., Zeng, G., 2018. A review of the hydrothermal carbonization of biomass waste for hydrochar formation: process conditions, fundamentals, and physicochemical properties. Renew. Sust. Energy Rev. 90, 223-247.
  42. Wu, K., Gao, Y., Zhu, G., Zhu, J., Yuan, Q., Chen, Y., Cai, M., Feng, L., 2017. Characterization of dairy manure hydrochar and aqueous phase products generated by hydrothermal carbonization at different temperatures. J. Anal. Appl. Pyrolysis. 127, 335-342.
  43. Yap, M.W., Mubarak, N.M., Sahu, J.N., Abdullah, E.C., 2017. Microwave induced synthesis of magnetic biochar from agricultural biomass for removal of lead and cadmium from wastewater. J. Ind. Eng. Chem. 45, 287-295.
  44. Yuan, T., Cheng, Y., Zhang, Z., Lei, Z., Shimizu, K., 2019. Comparative study on hydrothermal treatment as pre- and post-treatment of anaerobic digestion of primary sludge: focus on energy balance, resources transformation and sludge dewaterability. Appl. Energy 239, 171-180.
  45. Zeslase, Y.Z., Leu, S., Boussiba, S., Zorin, B., Posten, C., Thomsen, L., Wang, S., Gross, A., Bernstein, R.2019. Characterization and utilization of hydrothermal carbonization aqueous phase as nutrient source for microalgal growth. Bioresour. Technol. 290, 121758.